Baseline
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Evidence
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Losses
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Reports
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Govern recovery execution readiness and risk exceptions.
Normalized findings and adjusted-score records are the controlled handoff between Pillar 1 evidence triangulation and downstream causal analysis, action planning, governance release and report generation.
Separate from immutable interview responses.
Recovery-roadmap actions generated from evidence-backed gaps.
90/28/7 gate checks linked to normalization-generated actions.
Red or blocked gate decisions requiring governance attention.
Report sections and annexes connected to source records.
Independent condition inputs used for triangulation.
| Finding | Topic | Source | Severity | Recommendation | Downstream refs |
|---|---|---|---|---|---|
| CMMS readiness is below the interview perception norm-finding-001 | AGA-MD-09 | evidence | critical | Run CMMS readiness recovery before baseline freeze and score release. | adjusted-score-overall action-survey-cmms-migration-readiness, action-survey-materials-preservation-risk, action-survey-asset-information-accuracy, action-survey-reactive-maintenance-mode, action-survey-cbm-routine-gap, action-survey-maintenance-kpi-gap executive-summary, final-results-by-maintenance-subject, annex-questionnaire-calculation-summary |
| Materials management evidence indicates operational continuity risk norm-finding-002 | AGA-MD-10 | evidence | high | Create a materials recovery workstream linked to QA, inventory accuracy and critical spares. | adjusted-score-overall action-survey-cmms-migration-readiness, action-survey-materials-preservation-risk, action-survey-asset-information-accuracy, action-survey-reactive-maintenance-mode, action-survey-cbm-routine-gap, action-survey-maintenance-kpi-gap |
| Risk | System | Cause | Consequence | L | C | Score | Class | Treatment / Gate |
|---|---|---|---|---|---|---|---|---|
| Power-generation trip recurrence during production recovery production loss | sys-power - Power Generation Gas turbine generator A | Obsolete protection components and unavailable critical spares. | Repeated production trips, deferred oil, restart exposure and campaign schedule disruption. | 4 | 5 | 20 | critical | Reserve critical spares, verify protection settings and hold 90-day recurrence review. gate-90dla-power |
| Gas-compression shutdown recurrence production loss | sys-gas - Gas Compression Gas compressor train A | Seal reliability degradation and delayed PdM exception conversion. | Gas export/injection constraint, flaring exposure and direct oil deferment. | 4 | 4 | 16 | high | Convert vibration and oil-analysis exceptions into governed corrective scope. mitigation_planned |
| Water-injection performance recovery uncertainty production loss | sys-water-injection - Water Injection Water injection pump A | Aging injection pump condition and unresolved material requirements. | Reservoir-response benefit remains sensitivity-only and cannot be released as base value. | 3 | 5 | 15 | high |
| Workstream | Inputs | Outputs | Status |
|---|---|---|---|
| gate records, required evidence, decision log | readiness status, risk exceptions, escalations | results | |
| astor_admin, engagement_lead, operations_reviewer, maintenance_engineer | Gate readiness pack JSON | role mapped | |
| anonymized_loss_shutdown_register_2017_2019.xlsx, anonymized_loss_shutdown_review_report.pdf, anonymized_rca_workshop_loss_shutdown_review.docx, anonymized_spares_impact_review.pptx, anonymized_site_survey_field_notes.docx, anonymized_system_condition_self_assessment.xlsx, anonymized_master_activity_register_template.xlsx, anonymized_master_activity_register_report.pdf, anonymized_thermography_summary.pdf, anonymized_vibration_oil_analysis_pack.pdf, anonymized_cmms_work_history_export.csv | rpt_aga-demo-fpso_executive | released |
| CBM routine is not sufficiently institutionalized norm-finding-003 | AGA-MD-06 | evidence | high | Define CBM ownership, schedule, trigger thresholds and KPI reporting. | adjusted-score-overall action-survey-cmms-migration-readiness, action-survey-materials-preservation-risk, action-survey-asset-information-accuracy, action-survey-reactive-maintenance-mode, action-survey-cbm-routine-gap, action-survey-maintenance-kpi-gap executive-summary, final-results-by-maintenance-subject, annex-questionnaire-calculation-summary |
| Asset Conditions below target from interviews auto-normalized-interview-maturity-summary-aga-md-01-aga-md-01 | AGA-MD-01 | interview | medium | Review stakeholder comments, evidence coverage, and site verification before release. | pending adjusted score pending recovery action pending report section |
| Leadership and Strategy below target from interviews auto-normalized-interview-maturity-summary-aga-md-02-aga-md-02 | AGA-MD-02 | interview | medium | Review stakeholder comments, evidence coverage, and site verification before release. | pending adjusted score pending recovery action pending report section |
| Maintenance Organization below target from interviews auto-normalized-interview-maturity-summary-aga-md-03-aga-md-03 | AGA-MD-03 | interview | medium | Review stakeholder comments, evidence coverage, and site verification before release. | pending adjusted score pending recovery action pending report section |
| Reliability Availability and Maintainability below target from interviews auto-normalized-interview-maturity-summary-aga-md-04-aga-md-04 | AGA-MD-04 | interview | medium | Review stakeholder comments, evidence coverage, and site verification before release. | pending adjusted score pending recovery action pending report section |
| Preventive Maintenance below target from interviews auto-normalized-interview-maturity-summary-aga-md-05-aga-md-05 | AGA-MD-05 | interview | medium | Review stakeholder comments, evidence coverage, and site verification before release. | pending adjusted score pending recovery action pending report section |
| Normalization-generated recovery action | Finding | Owner / status | Ranks | Readiness gates | Evidence refs | Effectiveness check |
|---|---|---|---|---|---|---|
| Close Asset Conditions below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-01-aga-md-01 | auto-normalized-interview-maturity-summary-aga-md-01-aga-md-01 | AGA assessor open | Risk 3 Value 3 / complexity 1 | 90_dla: green, 28_dla: green, 07_dla: green | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-01-aga-md-01 closed and reflected in aga-demo-fpso release evidence. |
| Close Leadership and Strategy below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-02-aga-md-02 | auto-normalized-interview-maturity-summary-aga-md-02-aga-md-02 | AGA assessor open | Risk 3 Value 3 / complexity 1 | 90_dla: green, 28_dla: green, 07_dla: green | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-02-aga-md-02 closed and reflected in aga-demo-fpso release evidence. |
| Close Maintenance Organization below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-03-aga-md-03 | auto-normalized-interview-maturity-summary-aga-md-03-aga-md-03 | AGA assessor open | Risk 3 Value 3 / complexity 1 | 90_dla: green, 28_dla: green, 07_dla: green | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-03-aga-md-03 closed and reflected in aga-demo-fpso release evidence. |
| Close Reliability Availability and Maintainability below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-04-aga-md-04 | auto-normalized-interview-maturity-summary-aga-md-04-aga-md-04 | AGA assessor open | Risk 3 Value 3 / complexity 1 | 90_dla: green, 28_dla: green, 07_dla: green | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-04-aga-md-04 closed and reflected in aga-demo-fpso release evidence. |
| Close Preventive Maintenance below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-05-aga-md-05 | auto-normalized-interview-maturity-summary-aga-md-05-aga-md-05 | AGA assessor open | Risk 3 Value 3 / complexity 1 | 90_dla: green, 28_dla: green, 07_dla: green | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-05-aga-md-05 closed and reflected in aga-demo-fpso release evidence. |
| Close Condition-Based Maintenance below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-06-aga-md-06 | auto-normalized-interview-maturity-summary-aga-md-06-aga-md-06 | AGA assessor open | Risk 2 Value 2 / complexity 1 | 90_dla: amber, 28_dla: amber, 07_dla: amber | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-06-aga-md-06 closed and reflected in aga-demo-fpso release evidence. |
| Close Planning Scheduling and Execution below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-07-aga-md-07 | auto-normalized-interview-maturity-summary-aga-md-07-aga-md-07 | AGA assessor open | Risk 3 Value 3 / complexity 1 | 90_dla: green, 28_dla: green, 07_dla: green | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-07-aga-md-07 closed and reflected in aga-demo-fpso release evidence. |
| Close Performance Indicators below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-08-aga-md-08 | auto-normalized-interview-maturity-summary-aga-md-08-aga-md-08 | AGA assessor open | Risk 2 Value 2 / complexity 1 | 90_dla: amber, 28_dla: amber, 07_dla: amber | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-08-aga-md-08 closed and reflected in aga-demo-fpso release evidence. |
| Close Computerized Maintenance Management System below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-09-aga-md-09 | auto-normalized-interview-maturity-summary-aga-md-09-aga-md-09 | AGA assessor open | Risk 2 Value 2 / complexity 1 | 90_dla: amber, 28_dla: amber, 07_dla: amber | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-09-aga-md-09 closed and reflected in aga-demo-fpso release evidence. |
| Close Maintenance Materials Management below target from interviews auto-action-auto-normalized-interview-maturity-summary-aga-md-10-aga-md-10 | auto-normalized-interview-maturity-summary-aga-md-10-aga-md-10 | AGA assessor open | Risk 2 Value 2 / complexity 1 | 90_dla: amber, 28_dla: amber, 07_dla: amber | - | AGA normalization follow-up review Finding auto-normalized-interview-maturity-summary-aga-md-10-aga-md-10 closed and reflected in aga-demo-fpso release evidence. |
Editable hierarchy seeded from the KNK FPSO workbook, worksheet System List. Use this as the asset master basis before users submit condition self-assessments.
| Group # | Group Name | System # | System Name | Subsystem # | Subsystem Name |
|---|---|---|---|---|---|
Filtered results use anonymous submitter hashes and suppress detailed aggregates when n is below 3.
Only astor_admin can create, edit or delete self-assessment records; every mutation writes an AGA audit event.
| Assessment | System / Equipment | Availability | Condition | Risk | Priority | Lifecycle | Actions |
|---|---|---|---|---|---|---|---|
| sca-wip-a anon-wip-a-main-pump | Water Injection Water injection pump A | partial bad actor | abnormal vibration Performance degradation under high-load operation. | high C5 x L3 = 15 | #4 Routine - 4 weeks | draft draft only | |
| sca-gc-a anon-gc-a-seal-system | Gas Compression Gas compressor train A | yes bad actor | abnormal vibration Seal reliability degradation and delayed exception conversion. | high C4 x L4 = 16 | #3 Routine - 2 weeks | draft draft only | |
| sca-cooling anon-cooling-bearing | Utilities and Cooling Seawater lift and cooling train | yes not bad actor | normal vibration Thermal anomaly with abnormal lubrication condition. | high C4 x L3 = 12 | #4 Routine - 4 weeks | draft draft only |
| Scope | System / Equipment | Condition | Grade | Evidence | Recommendation |
|---|---|---|---|---|---|
| site | - - | Field execution and preservation readiness Preservation and staging controls require tighter readiness tracking before recovery campaign execution. | medium | ev-site-survey | Add readiness evidence to 90/28/7 gate checklist. |
| system | sys-power - Power Generation - | Power-generation recurrent trip exposure Protection/control obsolescence and spares availability are linked to repeated production-impacting trips. | high | ev-loss-review, ev-spares-impact | Prioritize protection verification, spares reservation and trip recurrence review. |
| system | sys-gas - Gas Compression - | Gas-compression condition monitoring gap Vibration/oil-analysis exceptions require stronger conversion into CMMS execution scope. | high | ev-vibration, ev-cmms | Close PdM exception backlog and align seal/spares strategy. |
| equipment | sys-water-injection - Water Injection Water injection pump A | Water injection pump performance degradation Reduced reliability and performance shortfalls support recovery-campaign inclusion. | high | ev-system-condition | Scope pump performance restoration and reservoir-response sensitivity review. |
| equipment | sys-utilities - Utilities and Cooling Seawater lift and cooling train | Cooling train thermal anomaly Thermography indicates elevated temperature trend on critical cooling support equipment. | medium | ev-thermography | Inspect cooling train and confirm execution material requirements. |
| Activity | Cause | System / Equipment | Risk | Priority | Exposure | Owner / Status | Workflow Link |
|---|---|---|---|---|---|---|---|
| Perform internal inspection or equivalent integrity verification and record remaining-life disposition. Pressure-equipment internal inspection due before the recovery shutdown with isolation exposure if not verified. | Class&Flag Activities | sys-gas - Gas Compression Gas compression cooling / Gas compressor train A | high C3 x L5 = 15 | #5 Routine - 3 months | $500,000 gross $1M | Integrity Engineer delayed | gate-28dla-condition cond-sys-gas |
| Complete inspection package, isolation plan and class compliance evidence for shutdown readiness. Parallel gas-cooling pressure equipment requires integrity verification before shutdown release. | Class&Flag Activities | sys-gas - Gas Compression Gas compression cooling / Gas compressor train B | high C3 x L5 = 15 | #5 Routine - 3 months | $475,000 gross $950,000 | Integrity Engineer open | gate-28dla-condition cond-sys-gas |
| Reconcile field condition records, drawings and inspection findings into the controlled recovery action list. Performance-standard evidence for process containment requires reconciliation before scope freeze. | Performance Std. Activities | sys-process - Process Separation Process containment / Production separator A | medium C3 x L3 = 9 | #5 Routine - 3 months | $500,000 gross $1M | Maintenance Engineer delayed | scoped cond-site-001 |
| Verify protection relays, reserve critical spares and close recurrence-prevention evidence before 90-day gate release. Repeated trip exposure remains until protection settings, obsolescence and critical spares are dispositioned. | System Trip Activities | sys-power - Power Generation Power generation protection / Gas turbine generator A | critical C5 x L4 = 20 | #2 Urgent - 3 days | $2.9M gross $4.2M | Maintenance Engineer open | gate-90dla-power cond-sys-power |
| Complete self-assessment fields, attach condition photos and convert findings into pump restoration scope. Current availability and bad-actor status require quantified condition notes, failure mode and effect of failure. | Ops Constraints Assessment | sys-water-injection - Water Injection Water injection pumping / Water injection pump A | high C5 x L3 = 15 | #4 Routine - 4 weeks | $1.1M gross $3.6M | Reliability Engineer open | gate-28dla-condition cond-eq-wip-a |
| Reconcile thermography, lubrication condition and CMMS history into inspection and material requirements. Abnormal lubrication and thermal condition observations require work-pack confirmation before execution release. | Ops Constraints Assessment | sys-utilities - Utilities and Cooling Seawater lift and cooling / Seawater lift and cooling train | high C4 x L3 = 12 | #4 Routine - 4 weeks | $360,000 gross $1.2M | Maintenance Engineer in progress | executing cond-eq-cooling |
| Lock BOM, material master, warehouse preservation and reservation evidence into readiness gates. Critical material gaps can extend outage duration or leave recurrence-prevention scope incomplete. | Outage Activities | sys-power - Power Generation Shutdown material readiness / Gas turbine generator B | high C4 x L4 = 16 | #3 Routine - 2 weeks | $1.4M gross $2.8M | Materials Lead open | gate-90dla-power cond-sys-power |
| Confirm operational envelope, relief documentation and execution constraints before final readiness approval. Relief and flare-control exceptions require residual-risk disposition to prevent unsafe execution constraints. | Safety Vulnerability Activities | sys-flare - Flare and Relief Flare and relief control / Flare knock-out drum package | high C5 x L3 = 15 | #4 Routine - 4 weeks | $540,000 gross $1.8M | Operations Reviewer open | scoped cond-site-001 |
| Complete pump condition baseline, material confirmation and reservoir engineering review. gate-28dla-condition |
| Critical materials not ready for shutdown execution spares materials | sys-power - Power Generation - | BOM, material master and warehouse preservation gaps. | Intervention scope slips or executes with unresolved recurrence risk. | 4 | 4 | 16 | high | Tie spares reservation and preservation evidence to readiness gates. gate-90dla-power |
| Condition and CMMS history gaps reduce confidence in scope selection data quality | - - | Incomplete history, inconsistent condition records and deferred RCA closeout. | Bad-actor scope may miss latent failure contributors. | 3 | 4 | 12 | high | Reconcile site survey, CMMS, thermography, vibration and oil-analysis evidence before final release. monitoring |
Capture risks from loss history, shutdown incidents, spares impact, site survey and condition assessment.
Score likelihood and consequence by production, integrity, HSE, execution, spares and data-quality exposure.
Convert risk controls into recovery actions, material requirements and recurrence-prevention actions.
Carry unresolved high/critical risks into 90/28/7 readiness gates and execution release decisions.
Track recurrence, effectiveness checks and post-execution residual risk.